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Industrial Controls · Shop-Floor Visibility · Production Monitoring

Manufacturing Andon & Production Monitoring Systems

Connect operators, equipment and production teams through station calls, visual alerts and manufacturing information.

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The challenge

Make production problems visible when they happen.

When a workstation stops, material runs short or equipment needs attention, the delay between detection and response can disrupt production. Manual communication may not provide a consistent record of what happened.

MIRRENO can develop application-specific Andon and shop-floor monitoring solutions that connect station events, PLC signals, indicators and production information.

Manufacturing production line from authorized technical portfolio
Representative manufacturing environment from the technical portfolio.
Andon system functions

From workstation events to coordinated response

The source engineering brochure describes an Andon production-line information system that collects station events through PLC feedback and communicates status through indicator lights, LED displays and alarms. Its documented functional categories include:

Station Calls & Line Stops

Operator requests, station calls and stop-line events that can be routed to the responsible team.

Equipment Operations

Equipment protection, fault indication and connected equipment status.

Production Scheduling

Production rhythm management and line-level production coordination.

Process Quality

Quality-related calls, checks and error-prevention events defined for the process.

Material Supply

Material replenishment requests and coordination with line-side supply operations.

Records & Analysis

Event records, queries and statistical reporting to support production review.

System architecture

A practical path from signal to action

The specific hardware and interfaces depend on the production environment. A typical integration approach may include the following stages:

01 / INPUTOperator station calls, sensors and equipment signals
02 / CONTROLPLC logic, event classification and control interfaces
03 / NOTIFICATIONIndicator lights, display boards, alarms or operator screens
04 / INFORMATIONEvent logs, reporting and optional MES interfaces

This is an illustrative solution architecture, not a claim that every feature was installed together in the documented historical system.

Production information

Connect monitoring with manufacturing data.

Andon alerts and MES functions address different needs. Andon helps communicate shop-floor conditions and requests. MES may support production execution, data acquisition, material tracking and quality traceability.

The technical portfolio includes a separate example of a production information screen and manufacturing-line data integration. MIRRENO can evaluate how these functions should connect for a customer's existing equipment and operations.

Manufacturing production information screen from technical portfolio
Production information screen shown in the source brochure; not identified as an Andon display.
MIRRENO approach

Built around your factory's actual workflow

Assess

Review production events, existing PLCs, operator workflows and response responsibilities.

Integrate

Define interfaces, station devices, displays, control logic and any reporting requirements.

Validate

Test event handling, notification behavior and agreed acceptance criteria before deployment.

Images and technical examples come from an authorized manufacturing engineering portfolio. They illustrate available engineering capabilities and do not imply that MIRRENO independently executed the historical installations. Project-specific scope and performance are established during engineering review.

U.S. Engineering · Global Manufacturing · Local Support

You Bring the Problem. We Build the Solution.

Need better production visibility, operator alerts or shop-floor data integration? Tell us about your equipment and workflow.

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